TECHNICAL DISCUSSION – HOW TO MAKE A WORLD CLASS LIFEPO4 DEEP CYCLE BATTERY

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TECHNICAL DISCUSSION – HOW TO MAKE A WORLD CLASS LIFEPO4 DEEP CYCLE BATTERY

technical DISCUSSION - How to make a world class LiFePO4 deep cycle battery

It starts with quality assurance in every component and every process in production.

To make a grade A prismatic cell there are many processes required in high quality controlled environments.

Anode Coating

AnodeCoating

Rolling

Rolling2

Slitting

Slitting

Winding

Winding2

Shell Entry / Spot Welding

ShellEntry

Each prismatic cell is quality checked to make sure that they conform to grade A specifications

IQC

Welding is very high quality and precise. Unwelded joints can contract and expand over time and become loose, causing hotspots and failure.

Welding

Assembly is carried out in a closely monitored environment

Assembling2

Then the assembled battery is tested. When you look on your BMS app you will see that your battery has already been through 2 complete charge and discharge cycles. This is part of the testing process to make sure that everything works as expected.

Ageing

Batteries are sealed our tough ABS casing and labelled, ready for boxing.

StackOfBatteryX

High quality packaging is used to ensure no damage during transport

Packaging